HOME ABOUT ENP CAPABILITIES APPLICATIONS IN-SITU PLATING INQUIRIES



The in-situ plating process was developed to coat steel components which, because of their size or location, could not be transported to normal plating facilities. ENP’s patented process was first developed to protect equipment in aggressive environments on platforms in the North Sea. However, this process is now available to most industries in all parts of the world.

This procedure is ideal for plating vessels, tanks, cooling jackets, exchanges, piping, and other equipment or components that cannot be transported to a traditional plating facility. Although in-situ plating was only occasionally practiced in the past, it has never been as practical or as economical as it is today.

The high phosphorus alloy produced by the in-situ process is metallurgically bonded to steel substrates and is free of porosity. The high strength and hardness of electroless nickel coatings in turn provides a superior resistance to abrasion and wear. Electroless nickel is commonly used to protect components against galling, scoring, erosion, fretting and cavitations. Electroless nickel coated surfaces also offers easy release and cleaning and helps protect against production contamination.

High phosphorous electroless nickel coatings are known for their outstanding corrosion resistance. They have been used for more than 40 years to solve corrosion problems in many industries, especially in oil, gas and chemical process facilities. In these aggressive environments, 25 to 75 micron thick coatings have provided years of reliable service.

The In-Situ Process      

The in-situ process is surprisingly simple. The five or six different cleaning solutions found in traditional plating lines are not required, nor are it’s cleaning and plating tanks. The few needed steps to apply the coating all take place inside the component itself.

Step one: Abrasively blast the surface to be plated. Such blasting removes scale, debris and excessive oxide from the surface and allows pickling to be more effective.

 

Step two: Fill the component with water. Then heat the water to 100 degrees F.

 

Step three: Add a small amount of acid to lower the solution’s pH and to pickle the steel. This is performedafter the temperature, water and the components have stabilized. Within a few minutes, all steel surfaces in contact with the acid solutions will be extremely clean and metallurgically active. Because of the steel’s cleanliness and activity, a superior adhesion and freedom from porosity of the EN coating is possible.

 

Step four: Acid is neutralized and plating will begin.

 

Step five (and the most unique step): Part of the neutralized water is removed and replaced with electroless nickel-plating solution concentrate. Even at reduced temperatures, plating begins immediately and ensures a perfect bond between the steel and the coating. Plating continues for approximately 6-8 hours at which point the desired coating thickness is obtained. Afterwards the plating solution is removed and the component returned to service.

ENP’s patented process is an economical method for protecting any component that cannot be protected by a more traditional process. Its coating provides exceptional resistance to corrosion, abrasion, wear, scaling, fouling or contamination and is ideal for vessels, jackets, exchangers, piping and other process equipment.

For more information or a quote, please contact us at (985) 345-6352 or send an email to wjm@I-55.com.
 
HOME ABOUT ENPCAPABILITIESAPPLICATIONSIN-SITU PLATINGINQUIRIES
BACK TO TOP